Hobbing, Shaping or Broaching? Choosing the Process Before You Choose the Tool
Which gear and spline cutting process fits your part: what hobbing, shaping and broaching can reach, where each is fastest, and what it means for the tool.

Industry Insights
Practical guides on selecting and running gear cutting tools, written by Richard Potesta, founder of CTI-USA.
Which gear and spline cutting process fits your part: what hobbing, shaping and broaching can reach, where each is fastest, and what it means for the tool.
When to resharpen and recoat a hob, shaper cutter or broach and when to replace it, with the cost-per-gear arithmetic and the signs a tool is past saving.
Seven questions to settle before buying a CNC gear hobber: part envelope, helical capability, control, support, tooling and cost per gear.
Profile errors and premature wear usually trace back to the cutter. How to specify a gear shaper cutter: type, material, coating, geometry and class.
Premature wear and bad profiles usually mean the wrong hob. How to choose substrate, coating, geometry and class, and judge total cost of ownership.
How CNC gear hobbing generates a tooth, why it dominates production gear cutting, and the four places the hob itself decides accuracy, finish and cost.