Precision Broach Tooling for Diverse Industrial Applications
CTI-USA is a trusted leader in manufacturing high-quality, precision-engineered broaching tools tailored for a variety of industrial applications. Our tools meet the rigorous demands of industries such as automotive, aerospace, and heavy machinery. With both standard and custom solutions available, we ensure superior performance and reliability for every client.
CTI-USA: A Leading Broach Tool Manufacturer
With extensive expertise in broach tooling, CTI-USA delivers precision, durability, and customization. Our broaches are crafted to suit your component specifications, machine details, and holder requirements, ensuring seamless integration into your operations.
Types of Broaching Tools at CTI-USA
CTI-USA offers a comprehensive range of broaching tools to meet diverse industrial needs, including:
Push-Type Broaches: Tools designed to be pushed through a part to create a specific shape or profile.
Pull-Type Broaches: Tools designed to be pulled through a part to achieve precise internal shapes.
Our broaches are available in the following shapes:
Spline Broaches: For involute, parallel, and trapezoidal splines, ensuring evenly spaced grooves around cylindrical components.
Serration Broaches: Perfect for creating interlocking, toothed profiles.
Round Broaches: For shaping cylindrical holes with smooth finishes.
Hexagonal Broaches: Ideal for creating hexagonal profiles for fasteners and interlocking components.
Rectangular Broaches: Versatile tools for slots and rectangular profiles in demanding applications.
Special Form Broaches: Custom solutions for unique internal profiles, such as ratchet designs and keyways.
Our Broach Tooling Specialties
Spline Broaching Tools
CTI-USA specializes in spline broaching tools that deliver precision and reliability for creating evenly spaced grooves. These tools are essential in transmission and rotational applications, meeting stringent industry standards with high durability and consistent performance.
Serration Broach Tools
Serration broach tools are designed to create strong, interlocking profiles required for high-performance applications. CTI-USA ensures every serration broach is manufactured with precision and superior quality for long-lasting use.
Round Broach Tools
Our round broach tools excel in creating precise cylindrical holes with smooth finishes, tailored to various materials and industrial applications. These tools are ideal for producing high-quality results with minimal effort.
Hexagonal Broach Tools
Hexagonal broach tools from CTI-USA are engineered to produce accurate hexagonal profiles commonly used in fasteners and other interlocking components. These tools provide unmatched precision and quality.
Rectangular Broach Tools
Rectangular broach tools are versatile solutions for manufacturing slots and rectangular profiles in a range of components. CTI-USA ensures these broaches are durable and capable of withstanding demanding industrial applications.
Why Choose CTI-USA for Broaching Tooling?
High-Grade Materials: Broaches made from high-quality materials like M2, M35, ASP grades (2030, 2052, 2060), S290, and S390 for enhanced durability and performance.
Advanced Coatings: Enhance durability and cutting efficiency with options like TiN, Alcrona, and Altensa coatings
Customizable Solutions: Tailored designs to meet unique specifications, including specialized profiles and tolerances.
Advanced Manufacturing Processes: Precision engineering backed by cutting-edge technology.
Rigorous Quality Control: Comprehensive inspections ensure every tool meets your exact requirements.
Our Broaching Process
CTI-USA’s broaching process emphasizes precision and quality at every step:
Material Selection: We use only the highest-grade steels to ensure durability and performance.
Precision Cutting: Advanced CNC machinery ensures every broach is crafted to exact specifications.
Customization: Tailored designs meet your unique application needs.
Quality Inspection: Rigorous testing guarantees each tool delivers reliable results.
Frequently Asked Questions About Broaching Tools
Q: What is Broach Tooling?
A: Broach tooling is a machining tool designed for creating precise shapes, profiles, or contours in metal or other materials. It uses a series of progressively larger cutting teeth to cut a profile in a single pass, ideal for complex internal shapes like splines, keyways, and hexagonal holes.
Q: What materials are used for CTI-USA’s broaching tools?
A: Our broaching tools are made from high-speed steels to ensure durability and precision across all applications.
Q: Can CTI-USA customize broaching tools for specific applications?
A: Absolutely. CTI-USA offers customized broaching tools tailored to unique specifications, including specialized profiles, materials, and tolerances.
Q: What industries benefit from broaching tools?
A: Automotive, aerospace, manufacturing, and heavy machinery sectors rely on broaching tools for precise and durable components.
Q: How often do broaching tools need maintenance or re-sharpening?
A: Maintenance frequency depends on usage, material, and application conditions. CTI-USA can provide guidance on tool maintenance to extend tool life and maintain performance.
Q: What is the difference between push-type and pull-type broaches?
A: Push-type broaches are forced through the workpiece, while pull-type broaches are drawn through it. Both are used to create precise internal shapes but differ in their operational mechanics.
Connect with CTI-USA for Customized Broaching Solutions
CTI-USA is your partner for precision-engineered broaching tools. Whether you need standard designs or custom solutions, our team is here to help. Contact us today to discuss your requirements and receive a tailored quote.
